In the production and manufacturing process of corrugated board,automated welding technology has become an indispensable production method.However,due to the irregular shape and structure of corrugated board,automated welding often encounters defects and problems.
Firstly,because the corrugated shape of corrugated board is irregular,the uncertainty of the welding position is very large.This limits the accuracy of welding,making it difficult to guarantee the quality and stability of the weld.
Secondly,the shape of corrugated board is very complex,and traditional welding methods are difficult to cover every welding position,leading to situations such as incomplete and incorrect welding.
Thirdly,due to the thin thickness of corrugated board and the heat and deformation generated during the welding process,it is easy to cause deformation and warping of the plate,affecting the quality and stability of the weld.
These problems have led to low efficiency and unstable quality of corrugated board welding,bringing considerable trouble to the production process.
Weld tracking technology plays an important role in corrugated board welding.
In order to solve the problems encountered in automated welding of corrugated board,weld tracking technology has emerged.Weld tracking technology refers to collecting data during the welding process through sensors to track and control the position and shape of the weld in real time,thereby ensuring the quality and stability of the weld.
Specifically,weld tracking technology mainly realizes the tracking and control of the weld position through the following two methods:
By using a laser sensor to track and control the position of the weld in real time.The sensor constantly scans the welding area,obtains information about the position of the weld,and then adjusts the welding robot through a feedback control system to keep it on the weld position.
By using image processing technology to identify and control the shape and position of the weld.The camera takes pictures of the welding area,and then uses image processing technology to identify and control the position and shape of the weld,thereby realizing real-time tracking and control of the welding process.
The introduction of weld tracking technology can effectively solve the problems encountered in automated welding of corrugated board.It can accurately control the position and shape of the weld,avoid situations such as incomplete and incorrect welding,and effectively control plate deformation and warping,ensuring the quality and stability of the weld.
In the numerous weld tracking technologies,the Creative Weld Tracking Sensor is a very advanced weld tracking device with the following features:
High precision:the Creative Weld Tracking Sensor uses a high-precision laser sensor to track the position of the weld in real time,ensuring high accuracy and stability.
Strong adaptability:the Creative Weld Tracking Sensor can be adapted to various welding methods and equipment,providing flexible solutions for different welding needs.
Easy operation:the Creative Weld Tracking Sensor has a user-friendly interface and simple operation,which can be easily used by welding workers.
The introduction of seam tracking technology can effectively solve the problems encountered in the automation welding of corrugated plates.It can precisely control the position and shape of the weld seam,avoiding situations such as incomplete welding and incorrect welding.At the same time,seam tracking technology can also effectively control the deformation and warping of the plate,ensuring the quality and stability of the weld seam.
Features of CREATBOT seam tracking:
High precision:The CREATBOT seam tracking sensor adopts a high-precision laser scanning measurement method,which can accurately detect the position and shape of the weld seam,and ensure the accuracy and stability of the welding process.
Wide adaptability:CREATBOT seam tracking sensor can be used in various welding environments,and can adapt to different materials and thicknesses of plates,providing a wide range of application possibilities.
Real-time control:CREATBOT seam tracking sensor can perform real-time monitoring and control of the welding process,ensuring the stability and reliability of the welding process and reducing the occurrence of defects.
Easy operation:The CREATBOT seam tracking sensor is easy to install and operate,and can be easily integrated with welding equipment,which is convenient for users to use.
In summary,seam tracking technology has become an important part of the automation welding of corrugated plates.With the development and application of advanced seam tracking equipment such as CREATBOT,the quality and efficiency of corrugated plate welding will be further improved,providing strong support for the development of various industries.
