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Weld seam tracking is like human eyes and brains to machines. It can observe the position of the weld seam in real time through the lens,
and feed the information back to the welding equipment to ensure the accuracy of the welding process.

 

Background

Pressure vessels have many uses and are widely used in petrochemical industry, energy industry, scientific research and military industry. In the production process, it usually has the following characteristics:
1. Large amount of welding, mostly thick plates;
2. There are many welding processes and the process is complicated;
3. High welding quality requirements;
4. Low degree of welding automation;
5. There are various types of welds;
6. Large workpiece, manual welding, low efficienc

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Difficulties


Problem 1: Weld deviation caused by equipment running jitter
The automatic welding equipment in most factories is mainly divided into two types: the automatic welding control system made of PLC, or the welding robot to operate. However, no matter what kind of equipment is used for welding, jitter and deviation will occur during the operation process. At this time, manual monitoring is required to avoid the production of unqualified products due to jitter.

Problem 2: It is difficult to recruit workers and the cost is high
With the rapid development of economic globalization, welding factories generally face the problem of difficulty in recruiting workers; from another perspective, the environment of welding factories is also very unfavorable for people's health, which brings another level of risk to the operation of enterprises.
 

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How seam tracker solve it?


"Making the world smarter" is the original intention of our company. With machine vision technology and 10 years of industry experience, we have solved thousands of customers' problems in the welding process.
Weld seam tracking is like human eyes and brains to machines. It can observe the position of the weld seam in real time through the lens, and feed the information back to the welding equipment to ensure the accuracy of the welding process.

 

Read More

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