1.Basic working principles of robots and positioners
Robots are machines that can automatically perform a series of tasks.They are usually programmed to perform various complex operations,such as assembly,handling,welding,etc.Robots have the characteristics of high precision,high speed and high repeatability,and can work in harsh environments,reducing human work burden and improving production efficiency and quality.
A positioner is a device used in automated production.It can transfer workpieces from one position to another and accurately position them at a designated position.The positioner has the characteristics of high precision and high efficiency,and can realize the transmission and positioning of items on the automated production line,improving the flexibility and efficiency of the production process.
2.Coordination method of robot and positioner work
The coordinated work between robots and positioners is crucial to achieve efficient and safe production.Here are some common ways to coordinate robots and positioners:
Task separation:Separate the tasks of the robot and the positioner so that they can work independently without interfering with each other.For example,a robot can be responsible for assembly work,while a positioner is responsible for transporting the workpiece to a designated location.
Synchronous work:The robot and the positioner can work synchronously,that is,when the robot performs a task,the positioner can transmit and position the workpiece at the same time.This coordination method can improve production efficiency,but it needs to ensure that the movements of the robot and the positioner do not conflict.
Safety guarantee:In order to ensure the safe coordination between the robot and the positioner,a series of safety measures need to be taken,such as setting up safety barriers and using sensors to detect the positions of the robot and the positioner.
3.Challenges and solutions for collaboration between robots and positioners
The coordination between robots and positioners faces some challenges,such as their different working speeds and dexterities.The robot operates in different positions and directions,while the positioner needs to accurately transport items to a specific location.To address these challenges,the following measures can be taken:
Precise programming and positioning system:Through high-precision programming and positioning system,the movements of robots and positioners can be ensured to be accurate.For example,high-precision object location and identification can be achieved using lidar technology.
Use intelligent hardware:By using intelligent hardware,such as sensors,controllers,etc.,the position and status of the robot and positioner can be monitored in real time to avoid conflicts and collisions.
Manual intervention:In some complex production processes,manual intervention may be required to coordinate the work of robots and positioners.For example,during the assembly process,humans can monitor the operation of the robot and make manual adjustments when needed.
4.Conclusion
The coordination between robots and positioners is of great significance for improving production efficiency and product quality.Through coordination methods such as task separation,synchronous work and safety assurance,as well as precise programming and positioning systems,the use of intelligent hardware and manual intervention,the collaborative work of robots and positioners can be better realized and the level of industrial automation can be improved..At the same time,with the continuous development of Industry 4.0 and intelligent manufacturing,the coordination work between robots and positioners will become more intelligent,efficient and automated.
