Robot Welding
Robot welding is the automated process of using industrial robots to perform welding tasks.By utilizing preset programs and process parameters,robots can achieve high-precision welding operations in constantly changing work environments,enhancing production efficiency and product quality.
Drawbacks of Blind Robot Welding
Traditional robot welding has some drawbacks.When robots perform welding tasks,variations in material precision,component alignment,and workpiece positioning can lead to difficulties in accurately tracking the weld seam's position.This results in unstable welding quality and potential welding defects,increasing the difficulty of subsequent process repairs and potentially raising product rejection rates,affecting overall production efficiency.
Principles of Laser Seam Tracking
The laser seam tracker is a high-precision welding seam positioning device based on laser technology.Its working principle involves scanning the shape of the weld seam through a laser sensor,continuously obtaining real-time position information of the weld seam,and transmitting the data to the control system.This enables the robot to adjust the welding trajectory in real-time,ensuring accurate seam tracking.
Advantages of Laser Seam Tracking Application
Laser seam tracking demonstrates significant advantages in robot welding.Firstly,it enhances welding accuracy and stability,effectively avoiding welding quality issues caused by blind welding.Secondly,the laser seam tracker can adapt to complex and variable welding environments,improving the robot's applicability in various conditions.Most importantly,by monitoring the weld seam's position in real-time,the laser seam tracker enables the robot to adjust the welding trajectory promptly,enhancing production efficiency and quality.
Application Scenarios of ATINY Laser Seam Tracker
a.Automatic welding of construction vehicles
The ATINY Laser Seam Tracker plays a crucial role in the automatic welding of construction vehicles.Through the high-precision weld seam positioning using laser technology,the accurate position of weld points during welding can be ensured.Watch the video below to see the application of the ATINY Laser Seam Tracker in the automatic welding of construction vehicles.
b.Automatic welding of bending machines
Bending machines require welding of workpieces with different shapes during the manufacturing process.The ATINY Laser Seam Tracker,by continuously monitoring the weld seam's position,allows the welding system to adjust the welding trajectory promptly,enhancing welding flexibility and efficiency.
c.Automatic welding of new energy battery boxes
In the manufacturing of new energy battery boxes,high-precision welding is crucial for the seal and safety of the battery box.The ATINY Laser Seam Tracker provides accurate welding position information,ensuring welding quality.Please refer to the video for a demonstration.
d.Automatic welding of tempered doors:
In the automatic welding process of tempered doors,the application of the ATINY Laser Seam Tracker reduces human errors and improves welding consistency.
These videos clearly demonstrate the practical application of the ATINY Laser Seam Tracker in different fields,providing strong support for the development of intelligent welding technology.
The combined application of the ATINY Laser Seam Tracker and Efort robots in the field of intelligent welding demonstrates outstanding performance,improving welding accuracy and stability.This injects new vitality into the development of the manufacturing industry.As this technology continues to mature and be widely adopted,intelligent welding is expected to play an even more critical role in future development.
