Welding process visual monitoring system - Welding Monitor Camera CXZK-G4-U
The high-dynamic molten pool monitoring camera CXZK-G4-U is a molten pool monitoring system independently developed by ATINY.
It can accurately observe the welding wire position and molten pool melting state during the welding process.
Resolution：1280×1024
Detection type：Gas shielded welding, argon arc welding, pulse welding, etc
Installation distance：130mm-400mm adjustable
It can accurately observe the welding wire position and molten pool melting state during the welding process.
Resolution：1280×1024
Detection type：Gas shielded welding, argon arc welding, pulse welding, etc
Installation distance：130mm-400mm adjustable
1.Product introduction
During the production welding process, to ensure the consistency of weld formation, operators need to regularly observe the changes in the welding area, the melting position of the welding wire, and the state of the molten pool, and adjust the welding parameters in a timely manner. As we all know, the welding environment is extremely harsh. Operators need to wear strict protective measures to resist smoke and dust, strong arc light radiation, and spatter. Long-term manual monitoring of the welding process in a harsh environment will inevitably lead to visual fatigue and inadequate monitoring. This not only affects welding productivity but also harms the health of the monitors.
The high-dynamic molten pool monitoring camera is a molten pool monitoring system independently developed by ATINY. It can accurately observe the welding wire position and molten pool melting state during the welding process. It can remotely monitor the arc, welding wire (tungsten electrode), molten pool, weld seam, base metal, and the slag inclusion or bubble state in the molten pool in high definition, realizing the visualization of the molten pool and weld bead. Thus, welding parameters can be adjusted in time to improve welding quality and enhance welding production efficiency. The molten pool monitoring system can solve the problems of difficult observation and monitoring when welding equipment is working, and improve the reliability of the welding system. It is suitable for any automated welding equipment and has high compatibility. It greatly improves the welding observation environment, saves manpower, and improves welding quality and grade.
2.Composition and principle
The ATINY-G4-H camera is composed of a high-resolution sensor, a high-performance processing chip, and a high-definition lens. It is a high-dynamic industrial camera that achieves high frame rate, high image quality, and high-speed transmission through complex calculations. It can remotely capture the welding process in high definition. The image refresh frequency can reach up to 200Hz at most. The overall shell of the product is made of aluminum alloy, which has the advantages of light weight, fast heat dissipation, sturdiness and durability, and small size.
3.Application fields
Arc welding high temperature liquid monitoring
TIG High temperature liquid monitoring
MMIG/MAG High temperature liquid monitoring
Plasma welding high temperature liquid monitoring
Laser welding high temperature liquid monitoring
Furnace high temperature liquid monitoring
3D printing process monitoring
Weld appearance inspection
Routine machine vision applications
4.Partial welding inspection effect diagrams.
5.Usage method
Easy to use USB interface, can be directly connected to the USB interface of the industrial computer
Support manual adjustment of the real focus distance, according to the actual use of the appropriate installation effect.
6.Product characteristics
The ATiny-G4-H is the mid-range product in ATINY's new range, which is cost-effective, simple to set up and easy to operate, and is suitable for integration into existing machines and automation systems.
Structural features:
Navigation plug, power integrated interface;
Manual focusing;
Replaceable lens protector;
Built-in fill light bead
Small size, easy to install;
Large field of view, high-definition images
Aluminum alloy material, light weight
Display brightness can be customized according to requirements
7.Mechanical drawing of product
During the production welding process, to ensure the consistency of weld formation, operators need to regularly observe the changes in the welding area, the melting position of the welding wire, and the state of the molten pool, and adjust the welding parameters in a timely manner. As we all know, the welding environment is extremely harsh. Operators need to wear strict protective measures to resist smoke and dust, strong arc light radiation, and spatter. Long-term manual monitoring of the welding process in a harsh environment will inevitably lead to visual fatigue and inadequate monitoring. This not only affects welding productivity but also harms the health of the monitors.
The high-dynamic molten pool monitoring camera is a molten pool monitoring system independently developed by ATINY. It can accurately observe the welding wire position and molten pool melting state during the welding process. It can remotely monitor the arc, welding wire (tungsten electrode), molten pool, weld seam, base metal, and the slag inclusion or bubble state in the molten pool in high definition, realizing the visualization of the molten pool and weld bead. Thus, welding parameters can be adjusted in time to improve welding quality and enhance welding production efficiency. The molten pool monitoring system can solve the problems of difficult observation and monitoring when welding equipment is working, and improve the reliability of the welding system. It is suitable for any automated welding equipment and has high compatibility. It greatly improves the welding observation environment, saves manpower, and improves welding quality and grade.
2.Composition and principle
The ATINY-G4-H camera is composed of a high-resolution sensor, a high-performance processing chip, and a high-definition lens. It is a high-dynamic industrial camera that achieves high frame rate, high image quality, and high-speed transmission through complex calculations. It can remotely capture the welding process in high definition. The image refresh frequency can reach up to 200Hz at most. The overall shell of the product is made of aluminum alloy, which has the advantages of light weight, fast heat dissipation, sturdiness and durability, and small size.
3.Application fields
Arc welding high temperature liquid monitoring
TIG High temperature liquid monitoring
MMIG/MAG High temperature liquid monitoring
Plasma welding high temperature liquid monitoring
Laser welding high temperature liquid monitoring
Furnace high temperature liquid monitoring
3D printing process monitoring
Weld appearance inspection
Routine machine vision applications
4.Partial welding inspection effect diagrams.
5.Usage method
Easy to use USB interface, can be directly connected to the USB interface of the industrial computer
Support manual adjustment of the real focus distance, according to the actual use of the appropriate installation effect.
6.Product characteristics
The ATiny-G4-H is the mid-range product in ATINY's new range, which is cost-effective, simple to set up and easy to operate, and is suitable for integration into existing machines and automation systems.
Structural features:
Navigation plug, power integrated interface;
Manual focusing;
Replaceable lens protector;
Built-in fill light bead
Small size, easy to install;
Large field of view, high-definition images
Aluminum alloy material, light weight
Display brightness can be customized according to requirements
7.Mechanical drawing of product
| Product model | CXZK-G4-U |
| Communication interface | USB3.0 |
| Resolution | 1280×1024 |
| Installation distance | 130mm-400mm adjustable |
| Size | 54mm×54mm×88mm |
| Focusing | Manual focus adjustment |
| Video data output | Support 16bit gray lossless format output |
| Video data output speed | 40MB/s |
| Video recording/playback | Custom |
| Arc detection and automatic recording | Custom |
| Built-in light source | 850nm |
| Anti-interference | Replaceable protective lenses |
| Detection type | Gas shielded welding, argon arc welding, pulse welding, etc |
| Materials | Aluminium alloy |
| Maximum power | 8W(20°) |
| Weight | About345g(No line weight included) |
| Ambient temperature | -10°- +50° |
